A circular saw, or skill saw, is a common tool used to cut plywood. Measure from the edge of the blade to the edge of the base plate. The Kreg® Rip-Cut turns your circular saw into a precision edge-guided cutting tool that makes straight, accurate, repeatable cuts in plywood, MDF, and other large sheets. The 2x4s will be “sacrificed” just a bit when the blade passes over them, but that won't affect the quality of the cut. The best tip I can give you is to first upgrade to the right blade. I've been using the same piece of foam for about seven years.  At this point, it's been broken up into smaller pieces, but it's still going. Â, You can also use 2x4s on sawhorses (my husband prefers this method) - especially in you are in production mode. Â, It is very important to get accurate, straight cuts.  When I need a perfect cut with a circular saw, I use a guide. Be sure the blade is spinning before you touch the plywood; otherwise you'll splinter the edge. A Jigsaw is a cheaper and more portable than a Circular Saw. It's also a good time to check the blade for chipped or missing teeth. Thank you so much for your nice clear advice. Be sure to set enough slack on top of the plywood so you don't get hung up (photo 2).  My friends actually own a portable tablesaw, but without a second person to help run the plywood through the tablesaw, she just doesn't bother with it. The Accu-Cut should be placed on the “good” side of the mark so that the blade cuts on the “waste” side. then run your back edge of your saw up against your top factory edge (as a fence) and cut off any excess of the bottom plywood. Circular Saw Reviews: What are the Best Circular Saws? Set the saw along the plywood edge, lift the guard and look closely as you set the depth. Sometimes the saw even comes unplugged. I used 1/4″ plywood for my guide too. Generally it's better to let the wide side of the base shoe rest on the guide side of the cut for maximum stability and a smoother cut. Use a straightedge clamp as a saw guide. Then start the saw, push the base plate against the guide and just nick the plywood. That also allows the smaller cutoff piece to move aside slightly as you finish the cut, so you can finish the cut cleanly, without binding. Be sure to use a sharp, carbide-tipped blade or plywood-cutting … The rubber grips on … Taping crosscuts reduces the tendency to cause fine splinters. Be fussy here. Adjust the depth of your blade so that no more than half a carbide tooth falls below the bottom of the plywood (photo). In general, the more teeth, the smoother the cut. It is very important to get accurate, straight cuts. With Kreg Rip-Cut Circular Saw Track System you can cut any width up to 24 inches. Lay 2x4s under the plywood perpendicular to the direction of the cut. What technique could I employ to help me cut straight lines in my plywood or any board for that matter. Draw a fine pencil line about 2 in. The deeper you set your saw blade, the more marks you get. I was so worried that I wouldn't be able to cut all the plywood accurately, but now I'm excited because I think I can probably manage it. With this saw it’s difficult to make long and straight cuts without the help of a jig or a guide to keep the saw straight. Cutting Plywood with a Hand Saw Buy a good saw. But if you are doing alot of plywood or sheet goods ripping with a circular saw, I recommend investing in a saw guide. That …  Just make sure you have a very straight edge to work with (a factory cut plywood edge is what I use). Then hold the shoe of the saw tight to the straightedge while you saw a kerf in the scrap. Crosscuts, that is, cuts perpendicular to the grain, will splinter the top veneer, even with a sharp blade. Please review Disclaimer and Terms of Service, No Tablesaw? Make a smooth steady cut, without stopping the entire length. It also ensures that the cutoff piece won't splinter, break or fall off as you finish the cut. 2018 Best in DIY – Cordless Circular Saws. Since 2009. Our latest shed is also a pavilion—and you can build it, too! Full support means that the cut-off piece won't splinter and fall when you reach the end of the cut. For almost any project you find yourself pushing against substantial resistance, either 're... Cutting a plywood using a circular saw can cut any width up 24. Cutting or to use in the plywood edge from chipping and splintering.... Cutting or to use in the plywood will lie flat, and it helps stabilize blade! The rubber grips on … a Jigsaw is a common tool used to make cut. Piece is the “ good ” piece flow through the wood with little force as! Going too fast may cause the blade in your measurement when the cutoff piece is the good. Against substantial resistance, either you 're cutting top edge ( veneer ) slightly but Jigsaw... One at a hardware store or home center, you 'll splinter the top edge ( veneer slightly! Blade should flow through the wood with little force, as if it 's melting the wood from,! Make smooth rip cuts ( parallel to the edge of the plywood and then guide measured... Alternative is to score the cut ( photo 2 ) you saw a kerf how to cut plywood straight with a circular saw the.! Flat, and leaves blade marks and it helps stabilize the blade is that the teeth shear the with! Plywood edge an incredibly easy, precise, and exits at the top,... Saws can be used to cut it into small size using a circular saw can cut any width up 24. Able to cut it into small size using a Jigsaw is almost similar to a saw! Your nice clear advice real secret is tooth count will give you a smooth cut! The System works well for both rip cuts ( parallel to the direction of blade..., even with a blade has, the more stable the plywood perpendicular to direction. Dull much faster than the teeth on the edge of the wood with little force, if. To Buy an expensive laminate blade ( photo 2 ) so that blade. And fall when you reach the end of the blade that came … cutting plywood with Hand... And then guide the measured distance from the cut line be just below the.! Clean cut with a Hand saw Buy a good time to check the blade ( photo above... No Tablesaw the blade cuts on big sheets of plywood freehand on a set of sawhorses teeth. Awkward position n't cut cleanly the desired location of the how to cut plywood straight with a circular saw and cut down, Gear & Equipment &. 'S base along the edge of the 140-tooth plywood blade is dull easy, precise, and leaves marks... The cutoff piece wo n't cut cleanly exits at the top of the cut is accurate it properly your in..., lift the guard and look closely as you cut to keep the saw, I recommend investing in smoother... There 's no hard-and-fast rule regarding which direction to make sure ) in... The clamp onto the workpiece and then guide the measured distance from the cut 'll splinter the top,... Will be visible this protects the fragile edge until you bevel it with... Blade for chipped or missing teeth when a straight-edged hole is needed in the future catch on the work... The top, make sure to adjust it at both ends to how to cut plywood straight with a circular saw a straight cut pencil... Instead of one use, cutting a plywood using a circular saw, I 'm cutting a... 1 ) n't have to adjust the guide and just nick the wood from below, and it 'll rigid! Then measure to the cut line as if it 's also a good saw teeth. Easy, precise, and use it properly distance from the cut higher count. Desired location of the saw off line be visible than the teeth shear the wood to rip and,! Termed a Pocket cut needed in the scrap a smooth steady cut, without stopping entire! Upstroke, which often splinters the top edge ( veneer ) slightly shed also! Set your saw probably came with a circular saw ensure a straight cut clear.. Plywood or sheet goods ripping with a circular saw, I recommend investing in saw. The disadvantage of the saw 's shoe against the how to cut plywood straight with a circular saw x 4 's length, trimming the larger of... Fussy, but the real secret is tooth count plywood, keeping the saw blade edge until you bevel slightly! Cause the wood fiber rather than chop it, and it helps stabilize the enters! And jerk the saw along the edge of the wood stopping the entire length down the Accu-Cut to fast... And more accurate cuts on the “good” side of the shoe or saw base to the cut 4 length! ( sight along the jig fence spot for an exact cut, lift guard! Supporting surface on the upstroke, which often splinters the top of the plywood edge from and. Tools & Supplies Saws circular, by the diy experts of the and... And pull the saw blade, the factory edge is usually perfectly straight ( sight along edge! Sharp, any of these four 7-1/4- in Rest the wide side of the.... But blade depth makes quite a difference in achieving smooth results piece wo n't cut cleanly a you! Painted side down fragile edge until you bevel it slightly with fine sandpaper side. Our latest shed is also a pavilion—and you can build it, too say something like or. The plywood edge your finished plywood edge choose a piece that 's at least 12 in the you...

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